QUALITY CONTROL
Chemical Restrictions
  - Prohibited AZO Dyes that may release carcinogenic or suspected carcinogenic aromatic armines
  - Sensitising Disperse Dyes
  - Formaldehyde
  - pH
  - Pentachlorophenol(PCP)
  - Organic Solvents
  - Polyvinylchloride (PVC)
  - Phthalates
  - Nickel (Ni)
  - Cadmium (Cd)
  - Lead (Pb)
  - Mercury (Hg)
  - Chromium (Cr)
  - Antimony (Sb), Arsenic (As), Cobalt (Co), Tin (Sn) and Barium (Ba)
  - Polychlorinated biphenyl's (PCB)
  - Nonylphenolethoxylates (NFE)
  - Distearyldimethylammoniumchloride (DSDMAC)
  - Flame-retardants
  - Chlorinated carriers
  - Cholorinated bleaching agents
  - Monomers

 
CHEMICAL RESTRICTIONS
Several of the restrictions are based upon legislations in Europe and in the US. We require compliance with these restrictions from all suppliers, and all suppliers must sign the given Chemical Restrictions Compliance Commitment.
The Apparel standards is as follows and the limits mentioned below may not be exceeded at any time.
Chemical compound or group of compounds Limits for textile & Leather products
Prohibited azo dyes that may release any of the listed (p.3) carcinogenic aromatic amines
Recyled fibers containing any of the listed aromatic amines was accepted for shipment up to Dec.31,2K
30ppm of any of the listed (p.3) aromatic amines
Sensitising disperse dyes Total ban for listed (p.3) dyes
Formaldehyde
Baby wear (up to two years)
Underwear, all children's wear, scarves and other garments with skin contact
Garments for adults without direct skin contact, for example outer wear

30 ppm
100ppm

300 ppm
pH 4,5<= ph <= 7,5
Pentachlorophenol (PCP) 5 ppm
Organic solvents 1) <5% aromatic Hydrocarbons.
2)Non-chlorinated solvents.
Polyvinylchloride (PVC)
Total ban for all product groups.
Temproray exceptions are rainwear, bags, leather imitation garment and children's gloves but such PVC-products shall not be sold in any shops after Dec 31,2001
Total Ban


Information about the chemicals restricted in Royal's Chemical Restrictions

Prohibited AZO Dyes that may release carcinogenic or suspected carcinogenic aromatic armines
Normal Limit: 30 ppm of any of the amines listed on p.3 in Royal Chemical Restrictions.
Descriptions: Aromatic amines can be a part of the molecular structure in an azo dye. The MAK commission in Germany has classified about 20 aromatic amines to be carcinogenic or suspected carcinogenic.
Field of applications: Azo dyes.
In case of exceeded limit: Another dye needs to be used in production.
Alternative dyes: Reactive dyes among others.
Test method & standards: According to the standard complying with the
"Bedarfsgegenständeverordnung"
Textiles in general:Method B 82.02-2,January 1998
Textiles from polyester (PES):Method 82.02-3(comparable to DIN 53316)
Sensitising Disperse Dyes
Normal Limit: Total ban for any of the disperse dyes listed on p.3 in Royal's Chemical Restrictions
Descriptions: Some disperse dyes are sensitising and can cause allergy and rashes.
Field of applications: For dyeing mainly polyester fibers but also polyamide and acetate
In case of exceeded limit: Another dye needs to be used in productions
Alternative dyes: Disperse dye not mentioned in enclosed list.
Test method & standards: In-house method with HPLC, no standard method avilable.
   
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Formaldehyde
Normal Limit: 30 ppm for toys and baby's wear (upto two years)
100 ppm for underwear, all children's wear, scarves and other garment with skin contact.
300 ppm for garment for adults without skin contactr, for example outer wear.
Descriptions: Formaldehyde is a volatile, colourless gas that is present in small amounts in the atmosphere, tobacco smoke, glue, pollution. Due to its volatility, formaldehyde is "contagious". If you place a garment with formaldehyde, the other garment will alsobecome "infected".Formaldehyde can cause allegy, irritation and eczema. Fabric samples for testing need to be packed separately in plastic bags.
Field of applications: Formaldehyde can be used for pre-shrinkage and pre-crinkle treatment, for fixztion or preservation fo dyes and prints a.s.o.
In case of exceeded limit: A wash will reduce the amount of formaldehyde in the fabric.
Alternative dyes: Use formaldehyde free printing and products free from or with low content of formaldehyde.
Test method & standards: SFS 4996 or other validated test methods.
   
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pH
Buyers limit: 4,5<= pH <=7,5
Descriptions: pH is a measure of free hydrogen ions in a solutions. The pH-value represent the acidity of the solutions. A low value shows an acidic solution and a high value shows a alkaline solution. A high ph (more than 7,5) can cause skin sensitivity like rashes or irritation. A very high pH (more than 9) can cause burns on the human skin. Also a low pH value can cause skin irritations.
Field of applications: The various chemicals and processes in the textile and garment production, as well as in garment washing and finishing, will effect the final pH-value.
In case of exceeded limit: >7,5-rinse the fabric or garment with normal water or acidic water.To make the water become acidic, diluted formic acid or diluted acetic acid can be used.
<4,5-wash the fabric or garment with detergent.
Test method & standard: ISO 3071-1980 or other validated methods.
   
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Pentachlorophenol(PCP)
Buyers limit: 5 ppm
Description: PCP is an organic compound mostly used for its mouldicide properties. The most important reason for banning PCP is that the combustion of PCP will release dioxins known as some of the most toxic substances in the world, PCP may also be cancer inducing.
Field of application: PCP is sometimes used to prevent mould when growing cotton and when storing/transporting fabrics. PCP can also be used as a preservative in print pastas.
In case of exceeded limit: it is not possible to improve a fabric containing too much PCP.
Test method & standard: DIN 53313 or other validated test methods.
   
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Organic Solvents
Buyers limit: 1) Organic solvents must not contain > 5% of aromatic hydrocarbons.
2) No chlorinated organic solvents are allowed.
Description: Organic solvents are volatile and have usually a strong smell. Inhalation can effect the nervous system and also cause headache, the amount of aromatic hydrocarbon increase this hazard. Many chlorinated organic solvents made of aromatic hydrocarbons: Benzene, Toluene and Xylene.
Field of application: Organic solvents can be used to solve/dilute fats, oils, printing pastas and glue.
In case of exceeded limit: Water based processes. Other organic solvents that are neither aromatic nor chlorinated like acetone, cyclohexane or hepthane
Test method & standard: GC-MS and /or head space analysis. No standard method available.
   
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Polyvinylchloride (PVC)
Buyers limit: Total ban for PVC products.
Description: PVC is a plastic that can be soft or hard, transparent or colored. Many of the compounds involved in PVC production and in the ready PVC- product are toxic or suspected to be toxic.
Field of application: In the textile industry PVC is used for soft plastic accessoriews like badges or zip pullers, as coating on textiles for rainwear, as prints a.s.o.
Alternative plastic: Polyethylene (PE), Polypropylene (PP), Polyethylenevinylacetate (PEVA), Polystyrene (PS), Polyurethane (PU), Polyethyleneteraphthalate (PET), silicone, polyacrylate, polyacetate are all acceptable alternatives.
Test method & standard: Infrared spectrosccopy (IR) or other validated test methods.
   
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Phthalates
Buyers limit Total Ban
Description: Studies have shown that phthalates can migrate from a plastic in to the body if a child sucks or chews on the plastic. Phthalates are suspected to be carcinogenic and to disturb the hormone system.
Field of application: Used as softener (plastiziser) in plastics and other products. Up to 50% of a soft PVC plastic can be a phthalate softener.
Alternative softener: Softeners that don't contains short- or long-chained phthalates. One example: alkyl sulphonic acid esther of phenol
Test method & standard: In-house method with GC-MS, no standard method available.
   
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Nickel (Ni)
Buyers limit: Maximum release of 0,5 ug/cm2 and week for metals with skin contact.
Description: Nickel (Ni) is a metal that can cause contact dermatitis. A large part of the population is allergic to Ni.
Field of application: Ni is mainly used for improving the corrosion resistance in alloys and also for improving the hardness of alloys. It can also occur as an impurity.
In case of exceeded limit: A Ni-free alloy shall be used.
Alternative metals: If not a very hard alloy is needed, Aluminum (Al) can be an alternative. If a hard alloy is needed, Cu/Mn/Zn (Cooper.Manganese/Zinc) or Fe/Cu/Sn (Iron/Copper/Tin) alloys may be used.
Test method & standard: Nickel release according to EN1811.
For samples with lacquer coating: EN12472.
   
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Cadmium (Cd)
Buyers limit: Total ban for adding Cadmium (Cd ) to the production process. For plastic products the limit for Cd is 50 ppm in the ready product.
Description: Cd is a toxic metal and it can cause kideny damage, anaemia and skeleton fragility. Cd is also harmful for the environment and the animal life.
Field of application: Cd is used in some pigments and also as a stabliser for PVC plastic.
Cd has also been found in fertilisers and biocides.
Alternative products: Cd free pigments must be used.
Stabilisers based on calcium-zinc or barium-zinc.
Test method & standard: Total metal content of Cd in plastics according to ENV1122 or other validated methods.
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Lead (Pb)
Buyers limit: Total ban for adding Lead (Pb) to the production process.
Description: Pb is a toxic metal that easily accumulates in liver, kideny, spleen and the skeleton. Pb poisoning can lead to anaemia among other diseases.
Field of application: Pb can be used as stablises for plastics or as a component in metal alloys. Some pigments for textiles or surface paints on zippers and accessories can contain Pb as well as prints on plastic products. Pb can also be present as a contamination from the textile fibre production
Test method & standard: Total metal content.
   
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Mercury (Hg)
Buyers limit: Total ban for adding Mercury (Hg ) to the production process.
Description: Hg is a toxic metal that easily accumulates in muscles and nervous system in humans and animals. Hg can cause skin irritation as well.
Field of application: Hg can be present in pesticides and can also be found as contamination in caustic soda (NaOH)
Test method & standard: Total metal content.
   
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Chromium (Cr)
Buyers limit: Total ban for adding Chromium (Hg ) to the process in textile and palstic production.
For Chromium VI (Cr6+) there is a total ban for traces in the ready product.
Description: Cr is a heavy metal that can cause skin irritations and allergy. It may also be cancer inducing in high amounts and it is also environmentally harmful. Cr6+ is the most poisonous form of Cr and it is classified as carcinogenic.
Field of application: Cr can be used as a dyeing additive or as a dye-fixating agent. It can also be used for after treatments in ordes to improve colour fastness.
Test method & standard: Total metal content for analysing Cr.
DIN 53314 or other validated methods for analysing Cr6+
   
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Antimony (Sb), Arsenic (As), Cobalt (Co), Tin (Sn) and Barium (Ba)
Buyers limit: Total ban for adding these elements and their compounds to the textile, leather and plastic production.
Description: These elements can be toxic, irritating and environmentally harmful.
Field of application: Used in pigments, stabilisers, and biocides for example.
Test method & standard: Total metal content.
   
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Polychlorinated biphenyl's (PCB)
Buyers limit: Total ban for adding PCB to the production process.
Description: PCB's are big molecules contaning many chlorine atoms. The chlorine atoms help to make the PCB molecules stable and therefor they can easily accumulate in organisms and in the environment. Effects on the hormone system, liver, immune- and nervous system have been observed. When PCB is burnt there is a risk that so called chlorinated dibensofurans are formed. These compounds are even more toxic than PCB's and are chemically similar to dioxins.
Field of application: PCB's are used as softeners, carriers, flame-retardants and pesticides.
Test method & standard: According to the standard complying with the "Bedarfsgegenständeverordnung"
GC-ECD Method: B 80.56-1 or other validated methods.
   
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Nonylphenolethoxylates (NFE)
Buyers limit: Total ban
Description: NFE is included in the group of surfactants called alkylphenol ethoxylates. NFE can irritate the skin and the respiratory passages and is also suspected to effect the hormone system in organisms. NFE is considered as environmentally harmful since it is a stable compound that is not easily biodegradable.
Field of application: NFE is used as a detergent, wetting agent, emulsifier/dispersion agent for aolours and prints, impregnating agent.
Test method & standard: In-house method with GC-MS, there is no test standard available.
   
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Distearyldimethylammoniumchloride (DSDMAC)
Buyers limit: Total ban
Description: DSDMAC belongs to the group "quaternary ammonium salts" and works as a cation tenside. High concentrations of DSDMAC can give skin irritations but it is mostly due to its environmentally harmful qualities it should not be used . DSDMAC is very poisonous for organisms living in the water and it is not easily biodegradable.
Field of application: DSDMAC is used in the textile industry as a softener and antistatic agent.
Test method & standard: In-house method with HPLC, there is no test standard available.
   
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Flame-retardants
Buyers limit: Total ban for brominated or chlorinated flame-retardants(ex. PBB, PBDE, TRIS, TCEP, chloroparaffines)
Description: Brominated or chlorinated flames-retardants are stable compounds and some of themcan be accumulated in the environment. The compounds are suspected to effect the immune system and the reproductive system.
Field of application: To prevent materials from burning too-easily.
Alternative flame-retardants: Preferably no flame-retardants shall be used at all, but if it is absolutely necessary PROBAN® or PYROVATEX® may be used.
Test method & standard: In-house method with GC-MS/HPLC. No standard method available.
   
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Chlorinated carriers
Buyers limit: Total ban for chlorobenzene, chlorotoluenes and chloronaphtalene carriers.
Description: Chlorinated carrier can effect the nervous system and might also have an irritating effect on the skin and the mucous membranes. Many chlorinated carriers are stable and will not be decomposed in the nature; they will be integrated in the bodies of animals and humans.
Field of application: Chlorinated carriers are used in the dyeing process of polyester of wool/polyester fibers.
Alternative Method: Carriers are not needed if a higher temperature and a higher pressure is used in the dyeing process.
Test method & standard: In-house method with GC-MS. No standard method available.
   
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Cholorinated bleaching agents
Buyers limit: Total ban
Description: When chlorinated bleaching agents are used there is a risk that non-biodegradable compounds are formed in the wastewater. High concentration of chlorine in the ready product can cause skin irritation.
Field of application: Used for bleaching textiles.
Alternative bleaching agent: Hydrogenperoxide/Oxygen bleach.
   
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Monomers
Buyers limit: Only low, undetectable amounts are allowed in the ready product.
Description: Monomers are the building components of a plastic material. Many unreacted monomers are carcinogenic and they can migrate from the plastic and come in contact with the body.
Field of application: As starting material in plastic production.
Comment: If the production process is well functioning, there will not be any monomers left in the ready product.
Test method & standard: According to the standards complying with the
"Bedarfsgegenständeverordnung"
Method for acrylnitril monomers with headspace GC-TID: B 80.68-1
Method for vinylchloride monomer with headspace GC-MS: B 80.32-1 (EG) or other validated test methods.
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